Probe, rotors, reference blocks

 

ABSOLUTE PROBES

They are used to: detection small  and deep surface cracks of unknown orientation, detection of corrosion on bonded or riveted aluminum layers, wall thickness inspection, penetration of multi-layer aluminum structures, crack detection on complex forged parts, inspection possible very close to the edge of the test specimen, determine differences in the conductivity, inspection of edge turbine blades e.g. Alphajet engine Larzac.

KA 2-1KAS 2-2KAS 66-3PKA 34-18PLA 32-16PLA 33-11
Frequency range10 – 800 kHz100 kHz –3 MHz100 kHz – 5 MHz200 Hz – 100kHz100 Hz – 50 kHz3 – 500 kHz
Penetration depthVery lowLowVery lowUp to 9 mm w aluminumapprox. 8 mm
  1. 2 mm in aluminum
Active area approx. 1,5 mm1,5 mm3,0 mm17,0 mm15,0 mm10,0 mm
Weigth10 g10 g20 g70 g30 g10 g
HousingPlasticsPlasticsStainless steel with plastics handleAluminumStainless steelPlastics

DIFFERENTIAL PROBES

They are used to: detection of surface cracks of known orientation ( depending of direction control). There is not interference with the edge of the worka t a higher frequency range. They can be connected to rotors SR1 and SR2 in version MF and HF. They can work with the manipulator.

KD 2-1KD 29-H 1124KD-38 H-1625KDA 85-1KDS 2-3
Frequency range10 kHz – 1 MHz100 kHz – 1,5 MHz50 kHz – 1 MHz100 kHz – 1 MHz10 kHz – 1 MHz
Penetration depthLowLowVery lowVery lowVery low
Active area approx.1,5 mm7,5 mm2 mm1,5 mm1,5 mm
Weigth10 g90 g100 g20 g

10 g with plastic housing

25 g with metal housing

HousingPlasticsStainless steelStainless steelStainless steel with plastic tipPlastics / Stainless steel

MULTIDIFFERENTIAL PROBES

They are used to: detection crack surface depending on the crack with high sensitivity for materials of low conductivity, surface crack detection on elements high-alloy steels, automated detection of surface defects optimized for the detection of defects on the shaft of automotive valves, detection of surface cracks along the edges of high-alloyed turbine blades with low conductivity.

MDK 2-1MDK 4-1MDK-1 H-1215MDK 9-4MDK 30-4
Frequency range500 kHz – 5 MHz500 kHz – 5 MHz500 kHz – 5 MHz10 kHz – 2 MHz10 kHz – 2 MHz
Penetration depthVery lowVery lowVery lowLowLow
Active area approx.3 mm3 mm5 mm4 mm4 mm
Weigth10 g10 g25 g20 g10 g
HousingPlasticsPlasticsStainless steelPlasticsPlastics

ROTARY PROBES

They are used to: dynamic inspection of the inner surface of bore holes, dynamic inspection of the surface holes cone-shaped,  inspection of the holes cone-shaped before and after machining. To

inspect smooth surfaces of bore holes, the probes are manufactured in plastics housing and with a higher sensitivity. They can be connected to rotors SR1, SR2, MR# and SMR4 in version MF- and HF-.

RSRSKRSMRSS
Frequency range50 kHz – 2,5 MHz50 kHz – 2,5 MHz50 kHz – 2,5 MHz50 kHz – 2,5 MHz
Active area approx.1,5 mm1,5 mm1,5 mm1,5 mm
HousingStainless steelStainless steelStainless steelPlastics

COIL

They are used to testing in-line surface such as rolled wires, bars, seamless or welded tubes. The differential circuit of the coil ensures the detectability of transverse cracks, even at extremely high testing speeds.

ULAD-1 H-111ULAD-1 H-35ULAD 103
Frequency range1 – 100 kHz1 – 100 kHz1 – 100 kHz
Dimension range14 sandard dimensions in range 1,2 – 26,0 mm20 sandard dimensions in range 1,2 – 44,0 mm17 sandard dimensions in range 104,0 – 180,0 mm
Weigthapprox. 0,8 kg1,2 kgapprox. 8,0 kg
HousingPlastics with centering plate made  out of brassPlastics with centering plate made  out of brassPlastics with centering plate made  out of brass

ROTORS

Hand-held rotor with plug-in connection for all RS-rotary probes. Rotary probe operation to detect defects in bore holes etc or rotary disc probe operation to inspect flat and curved surfaces.

SR1SR2MR3SMR4
NFMFHFMFHFMFHFMFHF
Frequency range1,5 – 100 kHz10 – 500 kHz50 kHz – 2,5 MHz10 – 500 kHz50 kHz – 2,5 MHz10 – 500 kHz50 kHz – 2,5 MHz10 – 500 kHz50 kHz – 2,5 MHz
Dimension range

NF : dł. – 175 mm, Φ 42 mm

MF/HF: dł. – 155,0 mm, Φ 42 mm

dł. – 175 mm, Φ 42 mm96 x 28 x 40,5 mm (dł. x szer. x wys.)

92 x 20 x 36 mm

(dł. x szer. x wys.)

WeigthNF – 690 gMF/HF – 650 g690 gOk. 200 gOk. 160 g
HousingBlack anodized aluminumBlack anodized aluminumBlack anodized aluminumBlack anodized aluminum

REFERENCE PATTERNS

Reference patterns should be used in any application. They are available in many configurations. Reference patterns are manufactured of the following materials:

  • Aluminum
  • Steel
  • Austenitic steel
  • Titanium

 Types and markings:

TP1 – Universaly pattern 4-ply (aluminum, steel, austenitic steel, titanium) with cuts about depth from 0,2 mm to 0,5mm on the each plate. Additional hole is formed Φ 9,5 mm with longitudinal incisions about depth 0,5 mm spaced at 900.

Casp System Dofinansowanie
Introduction of B2B class system that automates business processes taking place between CASP system and its business Partners. The project is co-financed by European Union with funds of European Regional Development Fund.
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